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MA Engineering Services International

Ebara centrifugal chillers

Centrifugal chillers

The most efficient way to cool large buildings and plants. Ebara water-cooled centrifugal chillers from 150 – 3,200 RT, with Japanese-made two-stage compressors and a COP of 6.1 – 6.5.

  • 150 – 3,200 RT
  • COP 6.1 – 6.5
  • Chilled water −10 °C to 35 °C
  • Ebara, Japan · since 1912

The basics

What is a centrifugal chiller?

A centrifugal chiller is an electric water chiller that compresses refrigerant with a high-speed impeller. Instead of squeezing gas in a closed chamber, the impeller flings refrigerant vapour outwards at high velocity and turns that speed into pressure.

One impeller can move a very large volume of vapour, so centrifugal machines dominate large chilled-water plants: office towers, hospitals, malls, hotels, airports and industrial process cooling. At these sizes they use the least electricity per ton of cooling of any common chiller type.

Ebara has built centrifugal chillers since 1929. Its current machines use two-stage compressors, inverter drives and servo-controlled inlet guide vanes to stay efficient from full load down to light load.

Ebara water-cooled centrifugal chiller
Ebara water-cooled centrifugal chiller 150 – 3,200 RT

How it works

The refrigeration cycle, at large scale

A centrifugal chiller uses the same four-step cycle as any electric chiller. What differs is the compressor.

  1. 01

    Evaporator

    Refrigerant boils at low pressure in the evaporator shell, taking heat from the chilled water flowing through its tubes. For air conditioning the water typically leaves at about 7 °C.

  2. 02

    Compressor

    A high-speed impeller raises the pressure and temperature of the vapour. Two-stage compressors, as on Ebara machines, do this in two steps with an economizer between them for higher efficiency.

  3. 03

    Condenser

    The hot vapour condenses on tubes cooled by water from the cooling tower, handing over the building’s heat plus the energy added by the compressor.

  4. 04

    Expansion

    The liquid refrigerant passes through an expansion device, drops in pressure and temperature, and returns to the evaporator to start again.

Centrifugal chiller assembly
Centrifugal chiller assembly

Capacity control: inlet guide vanes and a variable-speed drive let the compressor follow the load. At very low load with high condenser pressure, a centrifugal compressor can reach surge, an unstable flow condition, so good controls keep it in its stable range.

Design options

Engineered for efficiency and control

Ebara centrifugal chillers are configured for each project. These are the options that matter most.

Two-stage compressor

Compression in two stages with an economizer between them improves the cycle’s efficiency compared with a single stage.

Inverter drive

A variable-speed drive lowers compressor speed at part load and removes the high inrush current of a direct motor start.

Wide water temperatures

Leaving fluid from −10 °C to 35 °C covers comfort cooling, process cooling and, with glycol or brine, sub-zero duties.

Tube materials

Stainless steel, copper or titanium tubes to suit the condenser water quality, including harsh or saline water.

Low-GWP refrigerants

Zero ozone-depletion refrigerants with low global-warming potential.

Plant integration

Modbus and BACnet interfaces connect the chiller to your BMS, and variable primary flow compatibility can cut pumping energy.

Centrifugal vs screw

Which compressor suits your plant?

Both are efficient water-cooled chillers. The deciding factors are size, load pattern and the water temperature you need.

Property CentrifugalScrew
CompressorDynamic: a high-speed impellerPositive displacement: two meshing rotors
Ebara capacity range150 – 3,200 RT100 – 600 RT
Best suited toLarge plants with high, steady loadsSmall to medium plants, process cooling and high-lift duties
At low loadNeeds good controls to avoid surge; variable speed helpsHandles low load and high lift comfortably
Lowest leaving fluid (Ebara)−10 °C−20 °C
US DOE (FEMP) full-load requirement, 300 tons and aboveAbout 0.50–0.54 kW/tonAbout 0.56–0.59 kW/ton

Efficiency figures are the US Department of Energy FEMP purchasing requirements for water-cooled chillers (Path A, full-load optimised). Lower kW/ton is better; COP = 3.517 ÷ kW/ton.

Is it right for you?

When centrifugal makes sense

A strong fit when…

  • Your plant needs several hundred tons of cooling or more
  • The chillers run long hours at medium to high load, as in hospitals, hotels, malls, offices and process plants
  • You want the lowest electricity cost per ton over the life of the plant
  • You have, or can build, a plant room and cooling towers
  • You need precise chilled-water temperatures, including low-temperature process cooling

Consider another type when…

  • The load per chiller is below about 150 RT: screw chillers are usually a better fit
  • There is no space or water for a cooling tower: air-cooled chillers avoid it
  • You have waste heat or steam to use: an absorption chiller can cut electricity use

Alternatives we supply:

Why Ebara

Nearly a century of centrifugal experience

Founded by Mr. Issey Hatakeyama in 1912, Ebara has manufactured fluid and HVAC machinery for more than 100 years to AHRI, JIS, ASME, ISO and CTI standards, with factories in Japan, China and Thailand under Japanese supervision.

Asia's first centrifugal chiller
1929
First absorption chiller
1962
Installed in Pakistan
20,000+ TR

Built into Ebara centrifugal chillers

  • AHRI-certified models & selection software
  • Inverter-driven compressors — zero inrush current
  • Servo-motor inlet guide vanes
  • Refrigerant-cooled motor & economizer
  • Variable primary flow (VPF) compatible
  • Stainless, copper or titanium tube options
  • Zero-ODP, low-GWP refrigerants
  • Full BMS integration (Modbus / BACnet)

Planning a project

What to consider before you buy

A centrifugal chiller runs for decades. These decisions at design stage set its running cost for all of them.

Full load or part load?

US DOE guidance separates chillers optimised for full load from those optimised for part load (IPLV). Choose based on how many hours your plant really spends at each load.

Don’t oversize

An oversized chiller spends most of its life at low load, where efficiency falls and surge risk rises. Accurate load calculations and two or more chillers give better efficiency and standby.

Condenser water

Condenser water temperature has a large effect on efficiency. A correctly sized, well-maintained cooling tower and clean tubes keep kW/ton low.

Electrical supply

Large chillers can need a dedicated transformer or medium-voltage motor. An inverter drive avoids the high starting current of a direct motor start.

Control the whole plant

Sequencing chillers, pumps and towers as one system saves more energy than any single machine. Variable primary flow can reduce pumping energy.

Maintenance

Annual inspections, tube cleaning, oil and refrigerant analysis and control calibration keep efficiency close to its day-one level.

FAQ

Centrifugal chillers: common questions

Can’t find your answer? Ask our engineers.

What is a centrifugal chiller?

An electric water chiller that compresses refrigerant with a high-speed impeller. It is the most common choice for large chilled-water plants because it uses the least electricity per ton of cooling at large sizes.

What sizes are available?

Ebara water-cooled centrifugal chillers range from 150 – 3,200 RT. Larger plants use several chillers together, which also provides standby capacity.

Centrifugal or screw chiller: which is better?

Neither is better everywhere. Centrifugal chillers are usually the most efficient choice for large plants with steady loads. Screw chillers suit smaller plants, high-lift and low-temperature duties, and loads that vary widely.

What do kW/ton and COP mean?

Both measure efficiency. kW/ton is the electrical power needed per ton of refrigeration, so lower is better. COP is cooling output divided by power input, so higher is better. They convert as COP = 3.517 ÷ kW/ton: a COP of 6.1 equals about 0.58 kW/ton.

What is IPLV?

The Integrated Part Load Value is a weighted efficiency across 100%, 75%, 50% and 25% load, defined by AHRI Standard 550/590. Most chillers spend most of their hours at part load, so IPLV is often a better guide to running cost than full-load efficiency.

What is surge?

Surge is an unstable condition in which the compressor can no longer hold the pressure difference and the gas flow briefly reverses. It happens at low load combined with high condenser pressure. Guide vanes, variable-speed drives and good controls keep the chiller out of surge.

Does a centrifugal chiller need a cooling tower?

Ebara centrifugal chillers are water-cooled, so they reject heat through a cooling tower or another condenser water source. We size and supply the cooling towers together with the chillers.

Can the chiller connect to our BMS?

Yes. Ebara centrifugal chillers offer Modbus and BACnet interfaces for full integration with a building management system.

Get a selection

Planning a large chiller plant?

Share your cooling load, operating hours and site details. Our engineers will size the plant and select the right Ebara chillers, cooling towers and controls.